Professional Stencil Inspection System with Maximum Measurement Range Features

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Product Description

Basic Info

Model NO. JM-T80
Resolution 5μm
Lighting System Multi-Angle LED
Weight Capacity 5kg
Placement of Steel Mesh Natural Placement of The Glass Platform
Maximum Measurement Range 570*570mm
Gerber File Read Time up to 200,000 Holes: 5s
Gerber File Operation Response Time up to 200,000 Holes: 0.3s
Transport Package Vacuum, Wooden Box
Specification 1260*1400*1570mm
Origin China

Product Description

Operating Steps Operating Process
GERBER check up Open GERBER comparison inspection software, enter the stencil GERBER.CAD file, and the items to be checked. The stencil GERBER file is automatically checked and compared by the software to check the differences of the GERBER file, such as position, multi-hole, small hole size, area size, etc., and give the inspection result prompt to confirm the correctness of the stencil GERBER.
Offline programming Open the programming software, input the stencil GERBER to analyze the GERBER hole information and automatically follow the GERBER hole Information is grouped → Detection parameters are automatically set according to the opening group → Positioning MARK is specified → The program is generated and saved.
The stencil is placed in the code scanner According to the GERBER direction, put the stencil into the equipment detection platform and manually or scan the code to read the detection program.
Program debugging and confirmation Confirm the size of the frame and MARK positioning → The device automatically generates the tension position and detection program.
Automatic equipment detection The equipment automatically detects the position, size, quantity, accuracy, foreign matter, burr, damage, fine porous, shape, perimeter, true roundness, tension and thickness of the opening according to the program steps; All detection data and results such as mesh, tension, thickness and steel mesh accuracy are output.
The test results are confirmed Confirm the stencil test results → automatically store the test data and remove the stencil.
SPC report generation Through SPC software, standard SPC stencil test report files are automatically generated according to the data of test results.
Data is uploaded to the server Open the customized MES docking and uploading software. After the detection is completed, the equipment automatically uploads the corresponding data content to the management system.
  • Automates stencil inspection using image tech for precise measurement and comparison, ensuring adherence to error range and reference values.
  • Traditional manual inspection is inaccurate, lacks precise measurement, data recording, analysis, and fails to assess stencil process quality impact.
  • Fully automatic, user-friendly equipment boosts detection accuracy, speed, eliminates human errors, and offers objective data for quality assessment.
  • Focuses on evaluating stencil opening quality and monitoring stencil condition in use to preemptively detect quality issues and prevent batch problems.
  • Performs automatic tension tests, records reports, and observes changes in stencil accuracy.
  • Assesses ladder and ordinary stencil plate thickness to ensure quality of incoming stencil materials and correct process execution.
  • Uses PCB GERBER and stencil GERBER\CAD files for multiple comparisons, confirming stencil file design and offline GERBER file accuracy.
  • Enhances automation control to address quality and efficiency issues from stencil problems proactively.
  • Refines stencil opening process, resolves printing machine issues, and increases SPI detection pass rate.
  • Logs detailed test data, generates SPC reports, enhances process analysis, and supports production process enhancement.

Main Product

Professional Stencil Inspection System with Maximum Measurement Range Features

Profile

Professional Stencil Inspection System with Maximum Measurement Range Features

A leading provider of SMT intelligent equipment and industrial software solutions, holding 26 patent certificates and 23 software copyright certifications. Committed to developing software systems such as MES (Manufacturing Execution System), WMS (Warehouse Management System), PLM (Product Lifecycle Management), and ERP (Enterprise Resource Planning), while also focusing on the production and sales of smart manufacturing hardware products. These include smart sensor shelves, smart sensor mobile carts, intelligent X-ray component counters, smart stencil cabinets, smart moisture-proof cabinets, and smart tool cabinets.

Operating a 5,000-square-meter standardized industrial plant and over 1,000 square meters of office space. With established branch offices, we provide high-quality and efficient integrated hardware and software solutions to clients worldwide. Centered on "precision manufacturing," we offer high-precision, high-stability end-to-end SMT solutions for global electronics manufacturers, helping clients increase production efficiency by over 30% while continuously advancing the industry toward intelligent manufacturing.

Corporate Advantage

Professional Stencil Inspection System with Maximum Measurement Range Features

Our Certificate

Professional Stencil Inspection System with Maximum Measurement Range Features

Exhibition

Professional Stencil Inspection System with Maximum Measurement Range Features

Packaging & Shipping

Professional Stencil Inspection System with Maximum Measurement Range Features

FAQ

How soon can I get a response after requesting a quotation?
If you could provide us with your detailed requirements, including model, quantity, lead time, delivery location and other specifications, we will generally provide you with a formal quotation within 4 hours.
Can the product be customized? What is the production cycle of the product?
After receiving the order, we can customize the product according to specific customer requirements. The production cycle depends on the order quantity and product type. Under normal circumstances, production can be completed within 20 working days after the order is confirmed.
Are you a trade company or manufacturer?
We are a full SMT machines manufacturer for SMT lines in China. SMT & DIP services are available.
Who are your main customers?
Our primary customer base includes globally recognized brands such as Canon, BYD, Amphenol, BizLink, and others.
Why choose SMT equipment and solutions from us?
As a leading SMT supplier, we offer top-tier equipment, comprehensive SMT line solutions, and a highly responsive, professional after-sales support team.
What is the maximum measurement range of the system?
The system accommodates a maximum measurement range of 570*570mm, catering to standard sizing requirements with exceptional accuracy.

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